Blisters Foils Shredder with tablet Separator

Solution details

The fist machine in the system is a dual shaft shredder with 7 mm thickness blades. The blisters/foils fed in get shredded in 7 mm width and uneven length strips. During this operation most of the tablets larger than 8 mm will either break or get cut. All this shredded material falls on a separator. Separated out tablet powder and pieces less than 7 mm size. whole system has a dust collection arrangement.

Capacity of the solution

The capacity depends on the shredder machine selected and the separator mechanism selected. Please see below example of a solution configuratiaon with 10 HP shredder

The system will give output upto 150-200 kg/hr with separation. In which you will get about 95% separation of tablet which are larger than 10 mm overall dimensions. And about 50-60% separation for tablet of < 10 mm in dimension. If you remove the separation mechanism (which can be easily removed) then the simple shredder can give output upto 300-450 kg/hr. In simple shredder you can shred all flat material cartons, shippers, literature, inserts etc..

Special Cases

If you have gel/liquid filled tablet/capsules then these are not to be shredded with normal tablets, as the gel/liquid and powder of tablets forms a cement like substance which sticks and blocks inside the shredder. Also there is no system to separate this gel from the blisters or foils. Hence we suggest following method.

Only Blister Shredding

https://youtu.be/CvvoJDiJGU8

Only Blister Shredding - GMP model

https://youtu.be/yXBd1Z1Q3xA

4 Shaft shredder for bulk loading

https://youtu.be/1Qyt3HeB0YQ

Blister Shredding with Screw type tablet Separation and dust separation Compact model

https://youtu.be/XYak1SCwZbs

https://youtu.be/yoCaxt8Nv4s

Heavy Duty Blister Shredding with Double screw type tablet separation for heavy loads

https://youtu.be/eAxUjJhRG4w

Heavy Duty Blister Shredding with Feed Conveyor and vibratory tablet separation

https://youtu.be/jZTjaKE7rC0

Blister Shredding with simple discharge Conveyor

https://youtu.be/2yevtgdwQdA