Amey Crushers


Amey Engineers Crushers

Amey Engineers NS Series crushers are in-house designed and developed to tackle the specific disadvantages of the conventional design. The primary advantages is – Axial entry of material in the cutting chamber giving reduced throw back and faster output also no requirement of pushing material in the cutting chamber (This is a major disadvantage of conventional design). Can cut light weight plastic items more efficiently than conventional design. Uses Special alloy material (HCHCr) blades hardened to 60+ RC. Ease of replacement/sharpening of blade. Comparatively less wastage of blade unused area. Side facing output chute makes collection of crushed item easy. Better operator safety mechanism. Also with minor change the same machine can be used for Glass crushing or chemical lumps crushing and even organic material grinding. High speed cutting machines with HCHCr blades (for general purpose crushing of plastics, organics and metals ) or Hard facing (Glass crushing)

Material Processed by Amey Crushers

  • Plastics ( LDPE, HDPE, PP, PET )
  • Organic Material ( Wet waste, Garden Waste, Vegetable Waste, Slaughterhouse Waste
  • Rubber
  • Paper (Powder making, Security Destruction)
  • Product Destruction ( Pharma, Food, FMCG )
  • Glass (vials,Ampules, Bottles destruction, Recycling)
  • Chemical Lumps
  • Herbs, Spices, Roots Crushing

Design Feature

  • High speed cutting machines with High Carbon High Chromium (HCHCr) blades (for general purpose crushing) or Hard facing (Glass crushing).
  • Crushers are fitted with 2 rotatry and 2 stationary blades (NS range and upto 6 rotary and 4 stationary for NSM range) and has a output screen.
  • Crushed material size can be controlled by output screen. e.g. if less than 10 mm crushed pieces are desired then screen of hole or slot of size 10 mm is selected.
  • HCHCr blades require periodic sharpening and Hard face blades would require refurbishing or replacement (due to abrasive nature of glass).
  • Material is sucked in from the feed side hence no or very less throw back. No pushing in material required
  • Airflow in side the chamber assist cutting. Material reduced in size required is quickly thrown out with air flow

Video playlist for crushers

High speed Cutting Machine

Advantages of the Amey Crusher over the Plastic Grinder Design

Complete Design Control :

Amey Engineers NS Series crushers are in-house designed and developed to tackle the specific disadvantages of the conventional design.

The primary advantages :

Axial entry of material in the cutting chamber giving reduced throw back and faster output also no requirement of pushing material in the cutting chamber (This is a major disadvantage of conventional design).

Safety Mechanisms :

  • Hopper is interlocked with motor so that machine will not start if hopper is open or machine will stop if hopper is opened in between.
  • The hopper is made big enough so that operator hand does not reach cutters.
  • Unique design make no throw back of material from feed opening.
  • No need of pushing material in the hopper

Light Weight Plastic Processing like Milk Bags, low micron bags :

Amey Crushers are designed in unique way so that it can cut light weight plastic items more efficiently than conventional design.

Low Cost Blades which are Easy replaceable and Easy to adjust :

Uses Special alloy material (HCHCr) blades hardened to 60+ RC. Ease of replacement/sharpening of blade. Comparatively less wastage of blade unused area. Side facing output chute makes collection of crushed item easy.

Machine Adaptability, Application Flexibility :

  • With minor change the same machine can be used for Glass crushing or chemical lumps crushing and even organic material grinding.
  • Liquid/oil spray arrangement can be done for rubber grinding
  • 2,4,6 Rotary blade option, and 2,4 stationary blade option
  • Lots of standard accessories for various Pharmaceutical, Chemical and Food Industry Applications.
NS series with Dust Collector
NS Series

Configurations

  • Dust Collector
  • Scrubber
  • Liquid and solid separator at output
  • Pre / Post crusher
  • Construction in MS / SS
  • 4 Rotary & 4 Stationary Cutters
  • Safety cutoff, alarms, visual signs etc
  • Cyclone dust separator
  • 6 Rotary and 4 Stationary Cutters

Application specific Accessories

Cutter arrangement

For cutting rolls, cans in half for feeding in the grinder

Material Handling Blower and Cyclone

For fine grinding applications and light material grinding application

Collection Trolley with liquid separation arrangement

In product destruction application like filled bottles, ampules for gravitational separation of liquid after crushing

Dust Collector

To arrest dust in glass shredding, blister/foils tablet crushing, dry organic waste crushing applications

Air Scrubber

The air in crushing chamber is sucked and passed through scrubbing column to arrest the release of harmful particles in the air providing the safe environment to operators

Heavy duty crushers

Application areas of Heavy Duty Crushers


  • Pharmaceutical scraps Disposal
  • Crushing ayurvedic roots and herbs
  • Recycling plastic waste material
  • Chemical industry (substitute for Pulverizes)
  • Medical waste disposal at Hospitals
  • Hospital Waste Destruction
  • Feeder point of Bio Gas plant or composting plant
  • Glass recycling plants
  • FMCG industry bulk material disposal
  • Production line - online immediate material destruction

Characteristics of Amey Engineer Design


  • Long service life
  • Low maintenance
  • High-load capacity
  • Large capacity size operation
  • Easy serviceability
  • Ready cutters and other accessories
  • On site support of well trained staff
  • Near zero maintenance down time
  • Low noise
  • Adaptability to existing plant